Get in Touch

Course Outline

Introduction to 5S

  • The evolution from Henry Ford’s CANDO to the Toyota Production System.
  • 5S as the initial step in Lean and continuous improvement.
  • Contemporary applications in manufacturing, offices, and digital workspaces.

Waste Identification and Workplace Organization

  • Understanding the 8 types of waste in Lean.
  • How waste arises and its associated hidden costs.
  • Connecting 5S to safety, quality, and customer satisfaction.

The 5S Steps

  • Sort: Red-tagging, clutter elimination, and practical exercises.
  • Set in Order: Visual management, labeling, and digital organization.
  • Shine: Cleaning as a form of inspection and preventive maintenance.
  • Standardize: Visual standards, SOPs, and digital templates.
  • Sustain: Building habits, conducting audits, and the role of leadership.

Beyond 5S: Safety and Sustainability

  • The sixth S – Safety: Reducing accidents and risks.
  • The seventh S – Sustainability: Integrating green practices.
  • Aligning 5S with ESG and compliance frameworks.

Tools and Techniques

  • Checklists, audits, and scorecards.
  • Applying 5S in digital and hybrid workplaces.
  • Technological support: Mobile apps and digital dashboards.

Implementation and Success Factors

  • Developing a 5S action plan.
  • Key factors for long-term adoption.
  • Change management and securing leadership commitment.

Practical Exercises and Case Studies

  • Hands-on simulations of each 5S element.
  • Real-world examples from manufacturing, services, and office environments.
  • Group activity: Designing a 5S implementation roadmap.

Summary and Next Steps

Requirements

  • No specific prerequisites are required to attend this course.

Target Audience

  • Lean practitioners and change agents.
  • Operational leaders and managers.
  • Professionals working in manufacturing, services, or office settings.
 7 Hours

Number of participants


Price per participant

Testimonials (2)

Upcoming Courses

Related Categories