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Course Outline

Introduction and system review: from Ford to the Toyota Production System

5S and workplace organization

What is 5S and what benefits does it bring to the organization?

5S – the first step towards lean production

Waste: definition, sources of occurrence, and methods for identifying and eliminating it

The 5S implementation process

1. Sort (Seiri)

  • Practical sorting principles
  • Labeling items with red tags (Red-Tagging)

2. Set in Order (Seiton)

Methodology and rationale for the efficient placement of tools and materials

3. Shine (Seiso)

  • Ways to implement cleaning and its key significance for maintaining standards
  • 4. Standardize (Seiketsu)
  • Implementation instructions for standardization to significantly improve productivity

5. Sustain (Shitsuke)

  • Analysis of the critical stage where 5S programs most often encounter problems and fail

Safety (additional 6th S)

  • As the sixth “S”: practical methods for reducing the number of workplace accidents
 7 Hours

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