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Course Outline

Introduction to SAP S/4HANA Manufacturing

  • An overview of the SAP S/4HANA architecture and its core capabilities
  • Examination of manufacturing business processes and their alignment with SAP S/4HANA
  • A brief look at Manufacturing Execution Systems (MES)

Master Data for Manufacturing: An Overview

  • Details on material masters, bills of materials (BOM), work centers, and routings
  • The role of production versions within manufacturing workflows
  • How master data is integrated across various modules

Production Planning: A General View

  • An overview of production modes, including discrete, repetitive, process, and Kanban manufacturing
  • Long-term planning strategies and demand management
  • Introduction to Material Requirements Planning (MRP)

Material Requirements Planning (MRP) in Depth

  • Core concepts and workflows associated with MRP
  • MRP Live and its specific improvements within SAP S/4HANA
  • Applying MRP to make-to-order, make-to-stock, and engineer-to-order scenarios

Capacity Planning and Advanced Scheduling

  • Principles of Capacity Requirements Planning (CRP)
  • Detailed scheduling techniques and resource allocation in SAP S/4HANA
  • Utilizing the production scheduling board and managing production orders

Managing Production Orders

  • Steps involved in creating, releasing, and confirming production orders
  • Costing and reporting mechanisms for production orders
  • Aligning production orders with procurement and sales activities

Manufacturing Execution and Shop Floor Control

  • Key aspects of shop floor control
  • Processing order confirmations, production tasks, and goods movements
  • Connecting with SAP MES and automating production processes

Quality Management within Manufacturing

  • Standard procedures for quality inspection
  • Linking quality management activities directly to production orders
  • Managing quality notifications and rework orders

Repetitive Manufacturing in SAP S/4HANA

  • Foundations of repetitive manufacturing workflows
  • Strategies for line balancing and scheduling in repetitive environments
  • Reporting and analytical tools specific to repetitive manufacturing

Integration with Other SAP Modules

  • Connecting SAP S/4HANA with procurement, inventory, and sales
  • Synergies with finance and controlling (CO)
  • Leveraging real-time data and analytics through SAP Fiori and embedded analytics

Reporting and Analytics in Manufacturing

  • Generating reports for production planning and execution
  • Tracking key performance indicators (KPIs) in manufacturing
  • Conducting production performance and variance analysis

Conclusion and Future Directions

Requirements

  • Familiarity with basic manufacturing workflows
  • Foundational knowledge of ERP principles

Target Audience

  • Manufacturing and production leaders
  • SAP consultants
  • Owners of business processes
 28 Hours

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