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Course Outline

Introduction to MRP and Inventory Management in SAP

  • Overview of SAP ERP and its system integration
  • Introduction to the MM and MRP modules
  • Fundamental concepts of materials planning and inventory control

Core MRP Concepts and Planning Workflows

  • Defining MRP and its impact on material planning
  • Various MRP types and their specific applications
  • MRP calculation logic and data dependencies

Setting Up MRP in SAP

  • Defining planning parameters such as lead times, order sizes, and planning types
  • Configuring material master data for MRP
  • Executing MRP runs and interpreting the outcomes

MRP Adjustments and Exception Management

  • Identifying and resolving planning discrepancies
  • Refining MRP parameters to optimize planning accuracy
  • Strategies for mitigating supply chain disruptions

Inventory Management within SAP

  • Goods receipt processes and inventory updates
  • Methods for inventory valuation
  • Categorizing inventory types (raw materials, semi-finished goods, and finished products)

Stock Control and Material Transactions

  • Monitoring stock movements across warehouses
  • Real-time inventory oversight
  • Managing blocked and non-conforming materials

Cycle Counting and Physical Inventory Reconciliation

  • Performing cycle counts and correcting stock records
  • Ensuring SAP records reflect actual stock levels
  • Automating the inventory reconciliation process

Consignment Stock Management

  • Comprehending consignment stock within the SAP environment
  • Oversight of supplier-owned materials held in company warehouses
  • Processing consignment-related transactions in SAP

Creation and Analysis of Inventory Reports

  • Leveraging SAP reports for detailed inventory analysis
  • Tailoring reports to provide business insights
  • Making data-driven decisions based on inventory information

Conclusion and Recommended Next Steps

Requirements

  • A foundational grasp of inventory management principles
  • Familiarity with Enterprise Resource Planning (ERP) systems
  • Previous SAP experience is not mandatory but is advantageous

Target Audience

  • Warehouse managers and leaders
  • Inventory analysts
  • Warehouse operational staff
  • Supply chain and logistics specialists
 14 Hours

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