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Course Outline

Introduction to Industrial Robotics and Automation

  • Overview of the industrial robotics ecosystem
  • Key communication standards: OPC UA, Modbus, and Profinet
  • The specific roles of ROS and PLCs in automation environments

ROS-PLC Communication and Integration

  • In-depth look at ROS topics, services, and message structures
  • Foundations of PLC programming for ROS connectivity
  • Leveraging OPC UA and MQTT to ensure interoperability

Configuring the Integration Environment

  • Installation and configuration of ROS 2 and Codesys
  • Establishing network connections between the robot and PLC
  • Constructing communication bridges between disparate systems

Control and Coordination of Industrial Robots

  • Implementing ROS-based motion control for robotic arms
  • Mapping PLC signals to ensure task synchronization
  • Achieving coordinated operation between robots and machine processes

Digital Twins and Virtual Commissioning

  • The concept and architectural design of digital twins in automation
  • Simulating production lines using Gazebo or Unity Reflect
  • Enabling real-time feedback loops between physical and digital environments

Data Acquisition, Monitoring, and Optimization

  • Capturing telemetry data from PLCs and sensors
  • Analyzing performance metrics using Python or ROS-based tools
  • Enhancing robotic workflows through the application of predictive analytics

Advanced Topics in ROS-Industrial

  • Introduction to ROS-Industrial interfaces and associated libraries
  • Integrating machine vision and AI-driven quality inspection
  • Addressing security and maintenance considerations in ROS-PLC systems

Capstone Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell
  • Linking the simulation environment with PLC control logic
  • Testing synchronization and optimization capabilities in real time

Requirements

  • Proficiency in industrial automation and PLC systems
  • Practical experience with Python or ladder logic programming
  • Fundamental knowledge of robotics and control communication protocols

Target Audience

  • Automation engineers responsible for developing or maintaining robotic systems
  • Systems integrators implementing ROS-PLC communication
  • Professionals engaged in digital twin or industrial simulation environments
 28 Hours

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