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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- The landscape of metal additive manufacturing.
- Core principles of WAAM and deposition techniques.
- Hybrid robot-CNC strategies and emerging industry trends.
Foundations of FANUC Welding Robot Programming
- An overview of FANUC robotic platforms and ROBOGUIDE software.
- Designing motion paths for arc welding applications.
- Setting teaching points, tool offsets, and coordinate frameworks.
GMAW Processes and WAAM Deposition Strategy
- Configuring Gas Metal Arc Welding (GMAW) parameters for WAAM.
- Managing wire feed rates, travel speeds, and current levels.
- Developing strategies for single-bead and multi-layer deposition.
Coordinating HAAS CNC Systems
- Understanding 5-axis worktable mechanics and part positioning.
- Calibrating reference alignment with robotic paths.
- Coding CNC toolpaths for hybrid finishing operations.
Integrating Robot and CNC Workflows
- Strategic process planning: evaluating robot-first versus CNC-first approaches.
- Implementing handshaking, data communication, and synchronization methods.
- Simulating and analyzing real-world process timing.
Validating Processes and Resolving Issues
- Ensuring geometric accuracy and consistency in WAAM parts.
- Addressing weld defects, layer distortion, and post-processing requirements.
- Navigating common troubleshooting scenarios in hybrid setups.
Wrap-Up and Future Directions
- A comprehensive review of integrated WAAM process elements.
- Recommended pathways for production validation and scale-up.
- Guidance on testing, regulatory compliance, and quality assurance.
Requirements
- Familiarity with core industrial automation concepts.
- Practical experience in welding or robotic programming.
- A foundational understanding of CNC machining principles.
Target Audience
- Robotic welding technicians.
- Engineers specializing in manufacturing and automation.
- Technologists engaged in hybrid CNC and robotic processes.
Testimonials (1)
Practical usages are very impressive.
