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Course Outline
Module 1: Overview of Vision Builder AI and SMT Basics
- Familiarizing with Vision Builder AI
- The Configuration and Inspection Interface
- The Inspection State Diagram
- Standard Inspection Workflows
- SMT Essentials
- The SMT Assembly Procedure
- Component Placement Errors (misalignment, rotation, absence, polarity, etc.)
- Introduction to SPI and AOI
Module 2: Capturing and Preparing Images
- Image Acquisition in Vision Builder AI
- Configuring Image Acquisition (Simulated Capture)
- Camera Specifications and SMT Requirements (resolution, lighting)
- Image Preparation
- Filters for Feature Enhancement (edges, contrast)
- Methods for Noise Reduction
Module 3: Locating Components and Adjusting Coordinates
- Identifying SMT Components
- Utilizing Match Patterns to Locate Parts
- Considerations for Template Creation (accounting for component variations)
- Optimizing Search via ROI (Region of Interest)
- Coordinate Frameworks
- Establishing Coordinate Systems Relative to Component Position
- Spatial Calibration (converting pixels to real-world units)
Module 4: Inspecting Placement Defects
- Checking for Presence/Absence
- Verifying Component Existence via Measure Intensity
- Identifying Missing Components
- Measuring Displacement
- Quantifying Shift Using Measurement Tools (Geometry, Caliper)
- Determining Deviation from the Nominal Position
- Examination of Solder
- Analyzing Shape and Size (SPI)
- Detecting Bridges and Insufficient Solder (AOI)
- Verifying Polarity
- Using Pattern Recognition to Confirm Orientation
Module 5: Logical Decisions, Reporting, and Refinement
- Logical Decision Processes
- Combining Inspection Outcomes with the Logic Calculator
- Setting Pass/Fail Standards
- Reporting and Data Exchange
- Retrieving Measurement Data
- Sharing Results with External Systems
- Optimizing the Inspection System
- Enhancing Inspection Velocity
- Adjusting Parameters for Precision
- Standard Troubleshooting Methods
Conclusion and Future Steps
Requirements
- A solid grasp of fundamental electronics and inspection systems
- Prior experience with machine vision principles or SMT workflows
- Comfort with Windows-based software and general programming logic
Intended Participants
- Automation engineers
- Quality assurance experts focused on SMT production lines
- Developers of vision systems and IoT specialists
35 Hours
