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Course Outline

Introduction to Design Six Sigma

  • Historical context and evolution
  • Core principles and key benefits
  • Distinguishing DMAIC from DFSS

Introduction to DFSS

  • Defining scope and objectives
  • Comparing DFSS with traditional Six Sigma
  • Essential components of DFSS

DFSS Methodologies

  • Overview of the DMAIC framework
  • Introduction to the DMADV process
  • Choosing the right methodology for your needs

Define Phase

  • Capturing customer needs and requirements
  • Establishing project scope and goals
  • Applying Voice of the Customer (VoC) techniques

Measure Phase

  • Identifying critical metrics and gathering data
  • Conducting measurement system analysis
  • Creating process maps and flowcharts

Analyze Phase

  • Advanced data analysis techniques
  • Root cause analysis methods
  • Design of Experiments (DOE)
  • Failure Modes and Effects Analysis (FMEA)

Design Phase

  • Developing and selecting concepts
  • Applying robust design principles
  • Using simulation and modeling tools

Improve Phase

  • Optimizing design for performance and cost-efficiency
  • Prototyping and testing strategies
  • Integrating Lean principles into design

Verify Phase

  • Validating design solutions
  • Conducting pilot tests and gathering feedback
  • Applying verification and validation techniques

Control Phase

  • Implementing effective control plans
  • Maintaining long-term improvements
  • Documenting and reporting project outcomes

DFSS Project Management

  • Leading DFSS projects to success
  • Strategies for managing change
  • Effective communication and stakeholder engagement

Summary and Next Steps

Requirements

  • Fundamental knowledge of Six Sigma principles
  • General familiarity with quality management concepts

Audience

  • Engineers
  • Designers
 21 Hours

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