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Course Outline

Introduction to AI in Manufacturing

  • Trends in smart manufacturing and Industry 4.0
  • Overview of AI applications in operations
  • Essential performance metrics and KPIs

Data Collection and Preparation

  • Sources of manufacturing data (sensors, PLC, MES)
  • Cleaning and formatting time-series data
  • Utilising Pandas and Jupyter for preprocessing

Descriptive and Diagnostic Analytics

  • Data exploration and visualisation
  • Correlation analysis and identifying root causes
  • Creating custom dashboards using Power BI

Machine Learning for Process Optimisation

  • Supervised and unsupervised learning
  • Clustering for pattern discovery
  • Regression and classification for prediction

AI for Predictive Maintenance and Quality

  • Anomaly detection and predictive alerts
  • Models for predicting failures
  • Enhancing product quality through model insights

Real-Time Analytics and Feedback Loops

  • Streaming data and real-time processing
  • Integration with SCADA/MES systems
  • Feedback mechanisms for automatic process adjustments

Case Study and Capstone Project

  • Hands-on analysis of real-world datasets
  • Designing and validating an optimisation model
  • Final presentation of an AI-driven improvement plan

Summary and Next Steps

Requirements

  • A solid grasp of manufacturing processes or operations management
  • Proficiency in data analysis or Excel-based reporting
  • Fundamental familiarity with programming or scripting

Audience

  • Process engineers
  • Plant supervisors
  • Lean Six Sigma professionals
 21 Hours

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