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Course Outline
Introduction to AI in Manufacturing
- Trends in smart manufacturing and Industry 4.0
- Overview of AI applications in operations
- Essential performance metrics and KPIs
Data Collection and Preparation
- Sources of manufacturing data (sensors, PLC, MES)
- Cleaning and formatting time-series data
- Utilising Pandas and Jupyter for preprocessing
Descriptive and Diagnostic Analytics
- Data exploration and visualisation
- Correlation analysis and identifying root causes
- Creating custom dashboards using Power BI
Machine Learning for Process Optimisation
- Supervised and unsupervised learning
- Clustering for pattern discovery
- Regression and classification for prediction
AI for Predictive Maintenance and Quality
- Anomaly detection and predictive alerts
- Models for predicting failures
- Enhancing product quality through model insights
Real-Time Analytics and Feedback Loops
- Streaming data and real-time processing
- Integration with SCADA/MES systems
- Feedback mechanisms for automatic process adjustments
Case Study and Capstone Project
- Hands-on analysis of real-world datasets
- Designing and validating an optimisation model
- Final presentation of an AI-driven improvement plan
Summary and Next Steps
Requirements
- A solid grasp of manufacturing processes or operations management
- Proficiency in data analysis or Excel-based reporting
- Fundamental familiarity with programming or scripting
Audience
- Process engineers
- Plant supervisors
- Lean Six Sigma professionals
21 Hours